International Lonestar 2011

Model Lonestar made in 2011 by International got 7 recalls as well as 37 service bulletins. Technical service bulletines regarding communications and electrical system. There were some recalls concerningelectrical system and service brakes, air.

Model 2011

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - BATTERY
10V107000NAVISTAR, INCfrom 04/23/2008 to 03/15/2010V (Vehicle)2946009/10/2010MFRNAVISTAR, INC03/18/201003/17/2010
Defect SummaryNavistar has notified nhtsa of a defect on certain model year 2008-2011 international trucks equipped with an optional jump start stud. corrosion at the base of the stud may cause an electrical short between the stud and battery box.
Consequence SummaryAn electrical short may cause a vehicle fire.
Corrective SummaryA final remedy for this defect has not yet been determined. an interim action will involve the removal of the jump start stud and the connecting cable. the safety recall is expected to begin late september 2010. owners may contact international dealers at 1-800-448-7825.
NotesNavistar's recall campaign number is10506.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - ANTILOCK - CONTROL UNIT/MODULE
11V252000NAVISTAR, INCfrom 11/05/2010 to 03/10/2011V (Vehicle)2543MFRNAVISTAR, INC04/19/201104/26/2011571121
Defect SummaryNavistar is recall certain model year 2011 and 2012 international durastar, paystar, workstar, transtar, lonestar and prostar commercial trucks manufactured from november 5, 2010, through march 10, 2011, for failing to comply with federal motor vehicle safety standard no. 121, air brake systems (abs). the trailer abs fault indicator lamp in the instrument cluster will not illuminate due to a programming or hardware issue with the brake system electronic control unit.
Consequence SummaryAn inoperable trailer abs fault indicator may prevent the driver from being aware of a trailer abs fault condition thereby possibly increasing the risk of a crash potentially resulting in property damage, personal injury, or death.
Corrective SummaryNavistar will notify owners. dealers will reprogram or replace the brake system electronic control unit free of charge. the safety recall is expected to begin on or about may 20, 2011. owners may contact navistar at 1-800-448-7825.
NotesNavistar safety recall no. 11505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
12V052000NAVISTAR, INCfrom 12/02/2010 to 01/26/2012V (Vehicle)1786704/10/2012MFRNAVISTAR, INC02/13/201202/13/2012
Defect SummaryNavistar is recalling certain model year 2012-2013 ic bus ce-c, hc, and international 9400 and certain model year 2011 through 2013 international durastar, paystar, workstar, transtar, lonestar, prostar, 9200, and 9800, and certain model year 2013 international 9900, vehicles, manufactured from december 2, 2010, through january 26, 2012, and equipped with bendix atr-6 traction relay valves. in extremely cold conditions, these bendix relay valves may potentially develop internal leakage. internal leakage can lead to air pressure being delivered to affected primary or secondary brakes causing continuous brake application.
Consequence SummaryUnexpected continuous brake application can cause the brakes to overheat and lead to a fire. unexpected continuous brake application can cause the driver to lose control of the vehicle, increasing the risk of a crash. also, the brakes may be applied without illuminating the brake lights, failing to give proper warning to other drivers.
Corrective SummaryNavistar will notify owners, and dealers will provide a temporary repair until bendix develops a permanent remedy. this service will be performed free of charge. the safety recall began on april 10, 2012. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall number is 12502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
STEERING - GEAR BOX - SHAFT PITMAN
10V259000NAVISTAR, INCfrom 05/06/2009 to 05/25/2010V (Vehicle)1220MFRNAVISTAR, INC06/14/201006/14/2010
Defect SummaryNavistar is recalling certain model year 2010 and 2011 international 4300m, 8600, lonestar and prostar brand trucks manufactured from may 6, 2009 through may 25, 2010. the fastener that clamps the pitman arm to the steering gear shaft may have been undertorqued upon assembly. an under torque condition may cause wear of the interconnecting splines of the arm and the shaft possibly allowing the pitman arm to slip over the shaft resulting in a reduction of steering control.
Consequence SummaryA reduction of steering control increases the risk of a crash.
Corrective SummaryNavistar will notify owners and dealers will repair the vehicles free of charge. the safety recall is expected to begin on or about july 16, 2010. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall campaign number is 10511.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
VISIBILITY - REAR WINDOW WIPER/WASHER - LINKAGES
10V383000NAVISTAR, INCfrom 01/02/2007 to 06/01/2010V (Vehicle)3954412/15/2010MFRNAVISTAR, INC08/24/201008/24/2010
Defect SummaryNavistar is recalling certain model year 2008 through 2011 international prostar and lonestar heavy trucks manufactured from january 2, 2007 through june 1, 2010. the passenger side windshield wiper linkage rod may separate from either the wiper drive arm or passenger side pivot assembly.
Consequence SummaryWhen the linkage separates, the passenger side wiper arm will no longer operate which could lead to reduced driver visibility, increasing the risk of a crash.
Corrective SummaryNavistar will notify owners and international dealers will replace the windshield wiper linkage assembly free of charge. the safety recall is expected to begin on or about december 17, 2010. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall campaign number is 10514.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
WHEELS
12V339000NAVISTAR, INCfrom 01/29/2009 to 02/21/2011V (Vehicle)1609/07/2012MFRNAVISTAR, INC07/19/201207/19/2012
Defect SummaryNavistar is recalling certain model year 2010-2011 international lonestar vehicles, manufactured from january 29, 2009, through february 21, 2011 and equipped with the harley davidson option package with feature codes 27drv and 28drv. over time, due to corrosion and fatigue, the wheels may crack, resulting in possible wheel separation from the vehicle.
Consequence SummaryIf this occurs, the driver may lose control of the vehicle, increasing the risk of a crash.
Corrective SummaryNavistar will notify owners, and dealers will replace the affected wheels, free of charge. the safety recall began on september 7, 2012. owners may contact navistar at 1-260-461-1890.
NotesNavistar's recall campaign number is 12521.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
10V408000NAVISTAR, INCfrom 06/11/2008 to 06/14/2010V (Vehicle)3210/15/2010MFRNAVISTAR, INC09/14/201009/14/2010
Defect SummaryNavistar is recalling certain model year 2010 and 2011 international lonestar heavy trucks manufactured from june 11, 2008 through june 14, 2010, equipped with styled aluminum wheels, feature code 27drs or 27drt. on some vehicles, the wheels may develop cracks in the spokes. the cracks may progress over time to the point of wheel failure possibly resulting in wheel separation from the vehicle.
Consequence SummaryWheel separation increases the risk of a crash which may result in property damage, personal injury, or death.
Corrective SummaryNavistar will notify owners and dealers will replace the affected wheels free of charge. the safety recall is expected to begin on or about october 15, 2010. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall campaign number is 10515.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
COMMUNICATIONS - HORN ASSEMBLY
IK-080037707/16/201210045303International: mounting bracket mounted on wrong side of crossmember and the lower side of mounting bracket has air horn mounted, allowing possible contact with front axle during normal operation. *pe08/27/2012
ELECTRICAL SYSTEM
IK080025309/21/201110043780International: fifth wheel jaw monitoring feature,, which has two warning indicators i.e. lock and unlock, providing visual indication of the jaw state. *kb04/26/2012
AFC-1192412/01/201110043127Navistar: certain trucks may allow water intrusion into module where seal, between two halves of eaton ecu, is located causing the 30 amp transmission fuse failure. *pe02/24/2012
SB-IK-0800293-208/04/201110041397Ready09/28/2011
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
IK-080033402/13/201210043568Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb04/11/2012
ELECTRICAL SYSTEM - WIRING
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
SB-IK-0800293-208/04/201110041397Ready09/28/2011
ENGINE AND ENGINE COOLING
AFC-1290201/01/201210043556Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb04/10/2012
AFC-1192902/01/201210043554Navistar: hvac front inside module drain repair. *kb04/10/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
IK090007512/10/201210049579Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js01/16/2013
IK-080025110/06/201010036730Navistar: the fan is running all the time and vehicle is built with 0012tkt borg warner cool logic fan. open up cummins insite and program ecm fan type to electronic variable speed without speed sensor. *pe no model years listed. *p04/11/2011
ENGINE AND ENGINE COOLING - ENGINE
AFC-1193402/01/201210043719Navistar: procedure is provided regarding the installation of grease in egr valve that was produced without grease and may fail prematurely, by drilling small hole in egr housing. *pe04/24/2012
MIN-1113207/28/201110040744Ready09/12/2011
MIN-1113207/28/201110040744Navistar: poor launch concerns and stored trouble codes. a software problem. *rm09/12/2011
MIN-1113107/28/201110040743Navistar: there is updated ecm software. *rm09/12/2011
MIN-1113107/28/201110040743Ready09/12/2011
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
IK-120043101/18/201010033554Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models. this can be mistaken for a ground connector. do not bolt this sensor to ground. should remain strapped to harness. *pe08/23/2010
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - GAS RECIRCULATION VALVE (EGR VALVE)
AFC-1290506/01/201210044439Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe07/03/2012
AFC-1193402/01/201210043719Navistar: procedure is provided regarding the installation of grease in egr valve that was produced without grease and may fail prematurely, by drilling small hole in egr housing. *pe04/24/2012
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
AFC-1292910/01/201210048980Navistar: replacement pump, for certain hp fuel pumps maxxforce 11 and 13, fell into suspect build period and information is provided for procedural repairs for replacing hp fuel pump. models 2011 paystar, workstar, transtar, lonestar, pr01/08/2013
LATCHES/LOCKS/LINKAGES
IK-080022903/05/201110041996Navistar: on certain trucks, the door and window locks fails to operate properly. *pe11/21/2011
IK-080022905/01/201210041996Navistar: on certain trucks, the door and window locks fails to operate properly. *pe updated 5/9/12 *js11/21/2011
POWER TRAIN - MANUAL TRANSMISSION
AFC-1192412/01/201110043127Navistar: certain trucks may allow water intrusion into module where seal, between two halves of eaton ecu, is located causing the 30 amp transmission fuse failure. *pe02/24/2012
(PWS)
AFC-1290506/01/201210044439Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe07/03/2012
SEAT BELTS
TSI-12-16-0105/01/201210044289Navistar: seat belt components currently installed in some buses and trucks will be replaced by new supplier to prevent mixing of any components from previous supplier. *pe06/05/2012
SERVICE BRAKES, AIR
IK-040005707/21/201110040739Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm09/12/2011
IK-040005707/21/201110040739Ready09/12/2011
STEERING
IK-050002809/22/201010036664Navistar: power steering complaint on lonestar units with cat engines. chassis built with the cat engine may experience a power steering performance complaint due to kinking at the pump supply hose near the power steering pump mounted on04/08/2011
STEERING - GEAR BOX (OTHER THAN RACK AND PINION)
REC G-1051107/01/201010036498Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont03/23/2011
STEERING - GEAR BOX - SHAFT PITMAN
REC G-1051107/01/201010036498Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont03/23/2011
STEERING - HYDRAULIC POWER ASSIST - PUMP
IK-050002809/22/201010036664Navistar: power steering complaint on lonestar units with cat engines. chassis built with the cat engine may experience a power steering performance complaint due to kinking at the pump supply hose near the power steering pump mounted on04/08/2011
STEERING - WHEEL AND HANDLE BAR
IK-050004509/04/201210046599International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li10/17/2012
IK-080024607/02/201210044440International: on certain heavy duty trucks, an issue with up shift and down shift manual mode buttons, the shift console is flashing with no codes, for the steering wheel switch on right hand side. *pe07/03/2012
STRUCTURE
IK-160016611/16/201210049779International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe01/18/2013
STRUCTURE - FRAME AND MEMBERS
IK-160016611/16/201210049779International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe01/18/2013
TRAILER HITCHES - FIFTH WHEEL ASSEMBLY
IK-080025309/21/201110042744Navistar: on certain trucks, lonestar and prostar, the warning indicators for the fifth wheel jaw monitoring fails to function properly. *pe01/09/2012