Kenworth T800 1999

Model T800 made in 1999 by Kenworth got 4 consumer complains there are 12 recalls as well as 7 service bulletins. Consumer complaints with reference, among others things, to engine and engine cooling, power train and suspension. Technical service bulletines regarding engine and engine cooling. There were some recalls concerningelectrical system, equipment and power train.

Model 1999

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
01V021000PACCAR, INCORPORATEDfrom 05/13/1999 to 01/09/2001V (Vehicle)199202/26/2001MFRPACCAR INCORPORATED02/05/200102/07/2001
Defect SummaryVehicle description: heavy duty trucks equipped with an optional firewall-mounted circuit breaker. the main cab power and battery power leads were attached incorrectly. this condition can result in the main cab power being unprotected.
Consequence SummaryIf a wiring short occurred anywhere along the cab power circuit, the available battery power could arc and cause subsequent damage to the vehicle or a fire.
Corrective SummaryDealers will inspect and correct the problem, as needed. owner notification began february 26, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-425-828-5000.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
ELECTRICAL SYSTEM - IGNITION - MODULE
99V181001PACCAR, INCORPORATEDfrom 12/01/1998 to 06/30/1999V (Vehicle)272MFRPACCAR INCORPORATED07/09/199907/14/1999
Defect SummaryVehicle description: heavy duty trucks equipped with caterpillar engines and eaton autoshift transmissions. the engines can stall because of software problems.
Consequence SummaryIncreased steering effort can occur.
Corrective SummaryDealers will update these engines with software changes. caterpillar is conducting the owner notification and remedy of this recall.
NotesOwner notification is expected to begin during august 1999.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-206-828-5418 or peterbilt at 1-940-591-4000.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
EQUIPMENT - OTHER - LABELS
01V142000PACCAR, INCORPORATEDfrom 10/01/1994 to 01/31/2001V (Vehicle)1406/22/2001MFRPACCAR INCORPORATED04/24/200104/26/2001567
Defect SummaryVehicle description: heavy duty trucks equipped with meritor fg941 steer axles. the gross axle weight rating (gawr) was determined incorrectly and over-stated on the vehicle certification label. with the incorrect gawr listed, these labels do not meet the certification requirements of part 567, requirements for manufacturers of motor vehicles. vehicles will be remedied either by assigning the proper weight rating or, if possible, by changing the necessary components to meet the currently assigned weight rating.
Consequence SummaryThese vehicles would not be in compliance with federal regulations.
Corrective SummaryVehicles will be remedied either by assigning the proper weight rating or, if possible, by changing the necessary components to meet the currently assigned weight rating. owner notification began june 22, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-425-828-5000.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
POWER TRAIN - DRIVELINE
99V303000PACCAR, INCORPORATEDfrom 08/01/1999 V (Vehicle)260711/19/1999MFRPACCAR INCORPORATED11/01/199911/08/1999
Defect SummaryVehicle description: heavy duty trucks. the installation of the aluminum steering driveline exceeds the u-joint angles specified by dana, the driveline manufacturer. by exceeding this specification, the u-joint could contact and cause a stress riser in the aluminum drive shaft. this contact could cause in a notch in the aluminum drivement, resulting in a stress riser in the shaft.
Consequence SummaryThis notch could cause premature failure of the steering driveline, resulting in loss of vehicle control and/or vehicle crash without prior warning.
Corrective SummaryDealers will replace the aluminum driveline with a steel version.
NotesKenworth recall no. 99kw03.owner notification began november 19, 1999.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-206-828-5418. also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SERVICE BRAKES, AIR
03V126000PACCAR INCORPORATEDfrom 01/21/1991 to 02/25/2003V (Vehicle)4505/05/2003MFRPACCAR INCORPORATED03/31/200304/02/2003571121
Defect SummaryCertain trucks equipped with meritor p 18x7 brakes with 36
Consequence SummaryThis does not meet the requirements of the standard.
Corrective SummaryDealers will add an additional tank or change one of the existing air tanks to a larger size. owner notification began on may 5, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-425-828-5440.
NotesKenworth recall no. 03kw3. customers can also contact the national highway traffic safety administration
STEERING - LINKAGES - TIE ROD ASSEMBLY
01V140006PACCAR, INCORPORATEDfrom 06/23/1999 to 12/15/1999V (Vehicle)229410/24/2001MFRPACCAR INCORPORATED08/28/200110/17/2001
Defect SummaryVehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. the tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Consequence SummaryThis can lead to premature wear with possible separation of the ball stud from the socket, increasing the risk of loss of control of the vehicle.
Corrective SummaryDealers will remove and replace all affected tie rods and drag links with different designed ends. owner notification began october 24, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact peterbilt at 1-940-591-4000 or kenworth at 1-425-828-5000.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
02V037003PACCAR, INCORPORATEDfrom 12/11/1999 to 09/30/2000V (Vehicle)451307/15/2002MFRPACCAR INCORPORATED07/15/200209/12/2002
Defect SummaryHeavy duty trucks equipped with trw tie rod ends on certain arvinmeritor and dana axles. peterbilt will recall 1,434 vehicles equipped with arvinmeritor axles manufactured from december 11, 1999, to may 14, 2000, and from july 22 to september 30, 2000. kenworth will recall 859 vehicles equipped with arvinmeritor vehicles manufactured from december 11, 1999, to may 23, 2000, and from july 27, 2000, to september 30, 2000 and kennworth will recall an additional 4,151 vehicles equipped with dana axles and manufactured from june 23 to december 6, 1999, and from may 23 to september 30, 2000. the tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Consequence SummaryThis can lead to premature wear with possible separation of the ball stud from the socket, increasing the risk of loss of control of the vehicle.
Corrective SummaryDealers will remove and replace all affected tie rods and drag links with different designed ends. owner notification began july 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact peterbilt at 1-940-591-4201 or kenworth at 1-425-828-5440.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
01V044005PACCAR, INCORPORATEDfrom 07/14/1999 to 09/22/1999V (Vehicle)639204/10/2001MFRPACCAR INCORPORATED03/01/200103/08/2001
Defect SummaryVehicle description: heavy duty trucks equipped with tie rod assemblies manufactured by trw. the suspect tie rods contain 24-dl model ball sockets. certain of the tie rod ball-socket bearings have a below-specification case depth and/or hardness, which can lead to premature wear of the socket.
Consequence SummaryIf this condition occurs, the driver can lose partial control of the right front wheel, possibly resulting in a crash.
Corrective SummaryDealers will replace the defective ball sockets and/or drag links. owner notification began on april 10, 2001, to kenworth owners and on april 25, 2001, to peterbilt owners. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-425-828-5000, peterbilt at 1-940-591-4000 or trw customer service at 1-866-280-3287.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
00V246102PACCAR, INCORPORATEDfrom 07/07/1999 to 12/03/1999V (Vehicle)326010/06/2000MFRPACCAR INCORPORATED09/13/200009/21/2000
Defect SummaryVehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. the tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.
Consequence SummaryThis can lead to premature wear with possible separation of the ball stud from the socket, increasing the risk of loss of control of the vehicle.
Corrective SummaryDealers will remove and replace all affected tie rods and drag links with different designed ends.
NotesOwner notification began october 6, 2000. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact peterbilt at 1-940-591-4000 or kenworth at 1-425-828-5000.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SUSPENSION - FRONT - CONTROL ARM - LOWER ARM
01V051000PACCAR, INCORPORATEDfrom 02/19/1996 to 02/09/2001V (Vehicle)20903/27/2001MFRPACCAR INCORPORATED02/20/200102/28/2001
Defect SummaryVehicle description: vehicles equipped with 54 rear axle spacing configuration of the airglide 200 suspension with the service application identified as logger, dump truck, or tanker. the rear suspension is regularly subjected to extreme articulation, resulting in flexing of the joint.
Consequence SummaryFailure of the lower sway arm attaching bolts could result in loss of vehicle control.
Corrective SummaryDealers will replace the lower sway arm brackets. owner notification began march 27, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kenworth at 1-425-828-5000.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SUSPENSION - FRONT - HUB
03V125000PACCAR INCORPORATEDfrom 09/02/1998 to 12/06/2001V (Vehicle)15407/16/2003ODIPACCAR INCORPORATED04/01/200304/15/2003
Defect SummaryOn certain trucks equipped with truck hub units manufactured by skf exclusively for use on arvinmeritor's ff98x series non-drive steer axles, the hub unit bearings can wear prematurely.
Consequence SummarySeizure of the bearings can cause wheel separation or wheel end fire.
Corrective SummaryDealers will replace all front axle hubs. notification began july 16, 2003. the manufacturer has advised us that parts will not be available until september 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy with a reasonable time should contact peterbilt at 940-591-4201 or kenworth 425-828-5440.
NotesKenworth recall no. 03kw2 and peterbilt recall no. 303-a.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SUSPENSION - REAR
02V061001PACCAR, INCORPORATEDfrom 07/09/1998 to 09/22/2000V (Vehicle)116MFRPACCAR INCORPORATED02/27/200203/05/2002
Defect SummaryOn certain heavy duty trucks equipped with replacement dana spicer tandem drive axle models ds463 and ds521, installed on vehicles from may 1, 2001 through february 1, 2002, an undersized attachment weld may fracture without warning.
Consequence SummaryThe loss of this attachment to the vehicle chassis can adversely affect vehicle handling or driver control.
Corrective SummaryDana is conducting the owner notification and remedy for this campaign. the dealers will remove the suspect bracket, inspect the axle housing, and reweld the bracket to the axle housing. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact dana at 616-567-1088 or kenworth at 425-828-5440.
NotesConsumers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-327-4236.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TIB-E-00912/02/201010040180Ready08/16/2011
TIB-E-00912/02/201010040180Paccar: a software update is causing the check engine light to come on. *rm08/16/2011
TIB-44-1710/23/200810027646Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe01/27/2009
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER
TIB-E-05507/09/201210045240Kenworth: oil collection at cac intake pipe is caused by an imbalance in turbocharger pressures. models t660, t800, t700, and w900. *pe08/22/2012
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
TIB-E01112/15/201010040181Ready08/16/2011
TIB-E01112/15/201010040181Paccar: engineering standards have changed and there are now engines with heat treated bolts. *rm08/16/2011
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
TIB-44-1710/23/200810027646Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe01/27/2009

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
02/17/2004628000101/08/1999
 Recently one of my tractors equipped with a catepillar engine had a major engine failure which caused my driver to make an emergency stop along a freeway in colorado. i was informed the crankshaft had broken. by mistake a notice sent by caterpillar named confidential was left on a counter which i happened to pick up and read. it stated trucks with this particular engine starting with a certain serial no. and ending with another serial no. had this type of engine failure, broken crankshaft, would be handled according to the mileage on that truck. it also stated no repair was to be administered until the crankshaft failed. the number of engines involved according to the serial no. was approximately 20,000. after reading their bulletin it was apparent to me caterpillar knew they had a flaw in these crank shafts and instead of recalling and replacing these crankshafts they would prefer to take a chance and replace, according to the mileage at failure, the failed componet. at issue here is the time and place this engine failure takes place. in our situation it was on a major freeway with heavy traffic. luckily the driver was able to coast to the shoulder and stop. can you imagine what would have happened if this failure occured on a major incline or downhill grade on a two lane road. the result may have been catastrophic. how many other of these engines have failed and what were the circumstances ? where did it happen and was there an issue with traffic safety, i personnally don't know. we are not talking about a car breakng down here but an 80,000 pound semi. if a manufacturer knows a major componet of an engine used in such a safety sensitive regiment, transportation on our highways, with traffic being heavier than it's ever been, is faulty and needs to be replaced shouldn't they take action to remedy that problem before an accident occurs or is it worth the gamble ? thank you for your consideration in this matter. l.j. larkin pres. transtech n.w. inc.*ak
POWER TRAIN - DRIVELINE - UNIVERSAL JOINT
02/11/2000
 Recall 99v303/ aluminum driveline. parts that were needed to perform recall repairs were not available. *ak
SUSPENSION - FRONT
01/29/1999
 Vehicle experiencing ongoing problem with vehicle continually pulling to the right while driving at highway speed. dealer notified. *ak
SUSPENSION - FRONT - SPRINGS - AIR SUSPENSION SYSTEM
601/31/1999
 Wheel bearings keep failing, steering tires keep getting eaten up, which causes vehicle to pull to right, when this happens brakes would chatter due to a lack of wheel bearings. drum dropped on brake pads and shoes. brake shoes would break off.*ak *yd