Blue Bird All American 2005

Model All American made in 2005 by Blue Bird got 1 consumer complain, 1 investigation there are 13 recalls as well as 7 service bulletins. Consumer complaints with reference to steering. . Technical service bulletines regarding engine and engine cooling, seats and structure. The car had one investigation (electrical system). There were some recalls concerningelectrical system, engine and engine cooling and equipment adaptive.

Model 2005

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - BATTERY
05V382000BLUE BIRD BODY COMPANYfrom 01/09/2001 to 06/18/2005V (Vehicle)586310/19/2005ODIBLUE BIRD BODY COMPANY08/31/200508/31/2005
Defect SummaryCertain 2001 through 2006 my blue bird all american, tc2000, and vision transit school buses manufactured between january 5, 2001, and july 15, 2005. these buses are equipped with a battery disconnect switch that has connections that may be loose on the battery switch studs creating the potential for the bus to shut down while in operation.
Consequence SummaryShould the bus shut down while in operation, a vehicle crash could occur.
Corrective SummaryBlue bird will notify its owners and instruct them on how to repair the switch. the recall began on october 19 , 2005. owners may contact blue bird at 478-822-2242.
NotesBlue bird recall no. r05ka.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty:1-800-424-9153); or go to http://www.safercar.gov.
ELECTRICAL SYSTEM - IGNITION
09V205000BLUE BIRD BODY COMPANYfrom 07/16/2003 to 04/10/2009V (Vehicle)220306/25/2009MFRBLUE BIRD BODY COMPANY06/09/200906/09/2009571217
Defect SummaryBlue bird is recalling 2,203 model year 2003 through 2010 all american rear engine school buses equipped with optional plug style vandal locks manufactured from july 16, 2003 through april 10, 2009. the plug style vandal lock is not wired to inhibit the starter at the ignition switch when the vandal lock is in the locked position. these buses fail to conform to the requirements of federal motor vehicle safety standard no. 217, bus emergency exits and window retention and release.
Consequence SummaryThe vehicles can be started and driven even when an owner may think they cannot.
Corrective SummaryBlue bird will notify owners and repair the buses free of charge. the safety recall began on june 25, 2009. owner may contact blue bird at 1-478-422-2242.
NotesBlue bird's recall campaign no. r09pe.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
ENGINE AND ENGINE COOLING
05V074000BLUE BIRD BODY COMPANYfrom 12/21/2002 to 02/25/2005V (Vehicle)41603/31/2005MFRBLUE BIRD BODY COMPANY03/01/200503/07/2005
Defect SummaryCertain 2002-2006 my blue bird all american school and transit buses, conventional school buses, and commercial series transit buses manufactured between december 21, 2002, and february 24, 2005. these buses are equipped with webasto coolant heaters, model dbw 2010, assembled with webasto burner tubes, p/n 303046/26533a manufactured between november 2002 and february 2005. the stainless steel burner tube is made out of a material that is not to specification and could fail prematurely.
Consequence SummaryShould the burner tube fail, the coolant heater could overheat, possibly resulting in a fire.
Corrective SummaryBlue bird will notify its customers and replace the burner tubes free of charge. the recall began on march 31, 2005. owners may contact blue bird at 478-822-2242.
NotesFree of charge.the recall began on march 7, 2005.owners may contact pro air at 574-970-0744.
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
08V077000BLUE BIRD BODY COMPANYfrom 02/20/2004 to 04/15/2007V (Vehicle)60702/28/2008ODIBLUE BIRD BODY COMPANY02/21/200802/21/2008
Defect SummaryBlue bird is recalling 607 my 2004-2007 all american rear engine school buses and my 2006-2007 xcel 102 commercial series transit buses equipped with cummins isc engines. the high pressure fuel line may crack, allowing high pressure diesel fuel into the engine compartment.
Consequence SummaryThis condition creates the potential for a risk of fire in the engine compartment should the atomized diesel fuel vapor contact an ignition source.
Corrective SummaryOwners will be advised to contact their cummins dealers to have the repair work performed as soon as possible. the recall began on february 28, 2008. owners may contact blue bird at 1-478-822-2242.
NotesBlue bird recall no. r08mz.customers may also contact the national highway traffic safety administration
EQUIPMENT ADAPTIVE
04V426000BLUE BIRD BODY COMPANYfrom 02/12/2004 to 05/05/2004V (Vehicle)37209/21/2004MFRBLUE BIRD BODY COMPANY08/30/200408/31/2004
Defect SummaryCertain blue bird 1999-2005 all american, tc/2000, micro bird, vision, conventional, and commercial series school buses equipped with sure-loc wheelchair securement systems and manufactured between february 17, 1999, and august 13, 2004. certain sure-lok wheelchair tie-down securement assemblies p/n 8625-13. the sprocket teeth of the retractor assembly may be out of alignment causing the load pawl not to fully seat in the sprocket teeth.
Consequence SummaryIn the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries.
Corrective SummaryBlue bird will notify its customers and replace the defective part free of charge. the recall began september 21, 2004. owners who take their buses to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact at blue bird at 478-822-2242.
NotesAlso, customers can contact the national highway traffic safety administration
OTHER - SCHOOL BUS STOP ARM ASSEMBLY
05V251000BLUE BIRD BODY COMPANY V (Vehicle)312108/12/2005ODIBLUE BIRD BODY COMPANY05/20/200506/06/2005
Defect SummaryCertain blue bird 2002 through 2006 my all american, conventional, minibird, microbird, vision, and tc2000 school buses originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence SummaryShould the stop arm not perform properly, a child or pedestrian may be endangered by passing motorists should the motorist not stop at the correct location.
Corrective SummaryBlue bird will notify all its customers of this campaign. for those buses operated in or near any of the states listed above, blue bird is encouraging the bus owners to obtain the replacement switch. for those buses operated in the warmer states, blue bird will replace the switch upon owner request. for those customers who request the remedy, blue bird will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. the safety improvement campaign began on august 12, 2005. owners may contact blue bird at 478-822-2242.
NotesBlue bird campaign no. r05jw.this action is deemed a safety improvement campaign and is not being conducted under the safety act.customers can contact the national highway traffic safety administration
05V239000BLUE BIRD BODY COMPANY V (Vehicle)889408/12/2005ODIBLUE BIRD BODY COMPANY05/20/200505/26/2005
Defect SummaryCertain school buses originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence SummaryShould the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Corrective SummaryBlue bird will notify its customers and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. the recall began on august 12, 2005. owners may contact blue bird at 478-822-2242.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
SEAT BELTS
04V222000BLUE BIRD BODY COMPANYfrom 03/03/2003 to 04/05/2004V (Vehicle)29106/08/2004MFRBLUE BIRD BODY COMPANY05/07/200405/12/2004
Defect SummarySchool and transit buses equipped with driver's 3-point seat belts with incorrect fasteners.
Consequence SummaryIn the event of a vehicle crash, the shoulder strap can fail, and the driver could be seriously injured.
Corrective SummaryBlue bird will notify its customers to make an appointment with their blue bird distributor to have the driver's 3-point seat belt upper attaching fasteners replaced free of charge. owner notification is expected to begin june 8, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact blue bird at 478-822-2242.
NotesAlso, customers can contact the national highway traffic safety administration
SEATS
09V328000BLUE BIRD BODY COMPANYfrom 01/30/2003 to 05/07/2009V (Vehicle)3709509/18/2009MFRBLUE BIRD BODY COMPANY08/13/200908/13/2009571222
Defect SummaryBlue bird is recalling certain model year 2004 through 2010 all american, vision, micro bird, and conventional school buses manufactured between january 30, 2003 and may 7, 2009. incorrect offset leg barrier pads or 2/3 seat back pads may have been installed. buses with incorrect pads installed fail to conform to the requirements of federal motor vehicle safety standard no. 222, school bus passenger seating and crash protection.
Consequence SummaryIn the event of a crash, there is an increased risk of injury to the seat occupant(s).
Corrective SummaryBlue bird will notify owners and the buses will be repaired free of charge. the safety recall began on september 18, 2009. owners may contact blue bird at 1-478-822-2242.
NotesBlue bird's recall campaign number is r09pm.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
STRUCTURE
04V213000BLUE BIRD BODY COMPANYfrom 01/10/2004 to 04/20/2004V (Vehicle)29706/10/2004MFRBLUE BIRD BODY COMPANY05/05/200405/05/2004
Defect SummaryAll american school buses manufactured between january 10 and april 20, 2004, which the inside panels adjacent to the rear center emergency door (or rear center emergency window on rear engine models) do not comply with federal motor vehicle safety standard no. 221, school bus body joint strength. adhesive was inadvertantlt omitted from these joints on the affected population.
Consequence SummaryThe vehicle occupants may be seriously injured in the event of a vehicle crash.
Corrective SummaryOwners will be notified to make an appointment with their blue bird distributor to have the inside rear panels removed and properly adhere the panels. owner notification is expected to begin june 9, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact blue bird at 478-822-2242.
NotesAlso, customers can contact the national highway traffic safety administration
STRUCTURE - BODY - ROOF AND PILLARS
08V229000BLUE BIRD BODY COMPANYfrom 03/06/2003 to 03/28/2008V (Vehicle)2346409/18/2008MFRBLUE BIRD BODY COMPANY05/20/200805/20/2008571221
Defect SummaryBlue bird is recalling 23,464 my 2005 through 2009 all american and vision school and transit model buses manufactured from january 22, 2004, and march 28, 2008, and my 2004 through 2007 all american school buses and conventional model school buses manufactured from march 6, 2003, through june 16, 2006. the rivet pattern may be incorrect in sections of the rear roof sheet joint that attaches to the rear roof cap. without the appropriate amount of roof rivets, the buses fail to conform with the requirements of federal motor vehicle safety standard no 221, joint strength.
Consequence SummaryIn the event of a crash, these panels may separate exposing the occupants to increased risk of injury.
Corrective SummaryBlue bird will notify owners and inspect and repair the buses by adding additional rivets. the recall began on september 18, 2008. owners may contact blue bird at 478-822-2242.
NotesBlue bird recall no. r08nc.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
04V362000BLUE BIRD BODY COMPANYfrom 05/24/2004 to 07/12/2004V (Vehicle)23308/16/2004MFRBLUE BIRD BODY COMPANY07/22/200407/22/2004571221
Defect SummaryCertain my 2005 blue bird all american model school buses manufactured from may 24 through july 12, 2004. these buses fail to comply with federal motor vehicle safety standard no 221, school bus body joint strength. the rivet pattern may be incorrect in sections of the rear roof sheet joint that attaches to the rear roof cap.
Consequence SummaryIn the event of a crash, these panels could separate, exposing vehicle occupants to increased risk of injury.
Corrective SummaryBlue bird will notify its customers and provide instructions and parts to add additional rivets as needed. the recall began august 16, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact blue bird at 478-822-2242.
NotesAlso, customers can contact the national highway traffic safety administration
VEHICLE SPEED CONTROL
05V152000BLUE BIRD BODY COMPANY V (Vehicle)486MFRBLUE BIRD BODY COMPANY04/07/200504/15/2005
Defect SummaryCertain 2001 through 2005 all american, commercial series, and q-bus school and transit buses equipped with john deere 8.1 cng engines. the subject buses equipped with the john deere engines may surge inappropriately due to erractic operation of the air throttle if the engine is taken from full to zero load.
Consequence SummaryUnexpected engine surge could result in a vehicle crash, possibly resulting in personal injury.
Corrective SummaryJohn deere will notify blue bird's customers and repair the engines free of charge. customers are being instructed to contact john deere at 1-800-jd-engine.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - COOLING SYSTEM
SB-S070106/06/200710032764Blue bird bus: re-issue service update engine coolants. the cooling system on the buses be properly maintained and monitored to insure proper operation of your cooling system. *pe05/19/2010
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
SB-S-70-LJ03/01/200710043209Blue bird: see document search button for owner letter. information on excessive cycling of engine cooling fan and shutter and how to install thermo switches for cooling system and charge air system. *pe03/02/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
SB-S-70-LJ03/01/200710043209Blue bird: see document search button for owner letter. information on excessive cycling of engine cooling fan and shutter and how to install thermo switches for cooling system and charge air system. *pe03/02/2012
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-S070106/06/200710032764Blue bird bus: re-issue service update engine coolants. the cooling system on the buses be properly maintained and monitored to insure proper operation of your cooling system. *pe05/19/2010
SEATS
SU-S-070608/08/200710043190Blue bird: information is being provided regarding maintenance for vehicles equipped with aluminum seat floor tracks. *pe02/29/2012
SEATS - BARRIERS
SU-S-070608/08/200710043190Blue bird: information is being provided regarding maintenance for vehicles equipped with aluminum seat floor tracks. *pe02/29/2012
STRUCTURE - BODY
0408/19/200410010908Rivets were omitted in the joint which connects the rear-most exterior roof sheet top the rear roof cap. in the event of a crash these panels may separate exposing the occupants to increased risk of injury. recall r04hv. *tt12/15/2004

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM - BATTERY - CABLES
PE05028BLUE BIRD BODY COMPANY05/25/200509/27/2005SCHOOL BUS STALLS05V382000
 This investigation was opened after odi received a complaint from a school bus fleet reporting that three separate buses had stalled unexpectedly while they were loaded with children.reportedly, each time the failure occurred the master battery shut-off switch was identified as being defective.odi opened this investigation to gather specific information and details into these allegations.as a result of odi

Consumer Complaints


Fail datemilesoccurencesPurchase date
STEERING
10/07/20042952107/11/2004
 Intermittent loss of steering during normal driving conditions. *nm

Car dealers selling


StateCityZipNamePhone
OHLIMA45801CARDINAL BUS SALES INC800.743.4287