Blue Bird All American 2006

Model All American made in 2006 by Blue Bird got 2 consumer complains, 2 investigations there are 15 recalls as well as 12 service bulletins. Consumer complaints with reference to service brakes, air. . Technical service bulletines regarding air bags, electrical system and engine and engine cooling. The car had some investigations: electrical system, service brakes, air. There were some recalls concerningelectrical system, engine and engine cooling and equipment adaptive.

Model 2006

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - BATTERY
05V382000BLUE BIRD BODY COMPANYfrom 01/09/2001 to 06/18/2005V (Vehicle)586310/19/2005ODIBLUE BIRD BODY COMPANY08/31/200508/31/2005
Defect SummaryCertain 2001 through 2006 my blue bird all american, tc2000, and vision transit school buses manufactured between january 5, 2001, and july 15, 2005. these buses are equipped with a battery disconnect switch that has connections that may be loose on the battery switch studs creating the potential for the bus to shut down while in operation.
Consequence SummaryShould the bus shut down while in operation, a vehicle crash could occur.
Corrective SummaryBlue bird will notify its owners and instruct them on how to repair the switch. the recall began on october 19 , 2005. owners may contact blue bird at 478-822-2242.
NotesBlue bird recall no. r05ka.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty:1-800-424-9153); or go to http://www.safercar.gov.
ELECTRICAL SYSTEM - IGNITION
09V205000BLUE BIRD BODY COMPANYfrom 07/16/2003 to 04/10/2009V (Vehicle)220306/25/2009MFRBLUE BIRD BODY COMPANY06/09/200906/09/2009571217
Defect SummaryBlue bird is recalling 2,203 model year 2003 through 2010 all american rear engine school buses equipped with optional plug style vandal locks manufactured from july 16, 2003 through april 10, 2009. the plug style vandal lock is not wired to inhibit the starter at the ignition switch when the vandal lock is in the locked position. these buses fail to conform to the requirements of federal motor vehicle safety standard no. 217, bus emergency exits and window retention and release.
Consequence SummaryThe vehicles can be started and driven even when an owner may think they cannot.
Corrective SummaryBlue bird will notify owners and repair the buses free of charge. the safety recall began on june 25, 2009. owner may contact blue bird at 1-478-422-2242.
NotesBlue bird's recall campaign no. r09pe.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
08V077000BLUE BIRD BODY COMPANYfrom 02/20/2004 to 04/15/2007V (Vehicle)60702/28/2008ODIBLUE BIRD BODY COMPANY02/21/200802/21/2008
Defect SummaryBlue bird is recalling 607 my 2004-2007 all american rear engine school buses and my 2006-2007 xcel 102 commercial series transit buses equipped with cummins isc engines. the high pressure fuel line may crack, allowing high pressure diesel fuel into the engine compartment.
Consequence SummaryThis condition creates the potential for a risk of fire in the engine compartment should the atomized diesel fuel vapor contact an ignition source.
Corrective SummaryOwners will be advised to contact their cummins dealers to have the repair work performed as soon as possible. the recall began on february 28, 2008. owners may contact blue bird at 1-478-822-2242.
NotesBlue bird recall no. r08mz.customers may also contact the national highway traffic safety administration
EQUIPMENT ADAPTIVE
08V163000BLUE BIRD BODY COMPANYfrom 05/03/2005 to 02/15/2008V (Vehicle)212905/30/2008OVSCBLUE BIRD BODY COMPANY04/10/200804/10/2008571404
Defect SummaryBlue bird is recalling 2,129 my 2006-2008 all american, conventional, and micro bird school and transit buses manufactured between may 3, 2005 and february 15, 2008, equipped with ricon model 1200, 2000, and 5500 platform style wheel chair lifts. these buses fail to comply with the requirements of federal motor vehicle safety standard no. 404, platform lift installations in motor vehicles. the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
Consequence SummaryThe user of the lift could be injured should the lift move unintentionally.
Corrective SummaryBlue bird is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). the recall is expected to begin on or about april 28, 2008. owners may contact ricon at 1-800-322-2884 or blue bird at 1-478-822-2242.
NotesBlue bird recall no. r08na.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
06V112000BLUE BIRD BODY COMPANYfrom 07/07/2005 to 11/03/2005V (Vehicle)12905/05/2006MFRBLUE BIRD BODY COMPANY04/11/200604/11/2006
Defect SummaryCertain my 2006 all american school and transit buses and 2006 conventional vision school buses manufactured between july 7 and november 8, 2005, equipped with ricon s and k series platform style wheelchair lifts . the vertical support arms for the lifts were improperly welded allowing the lift to stow improperly.
Consequence SummaryIn the event this condition occurs during passenger operations it may not be possible to close the lift door causing the vehicle interlocks to remain engaged preventing movement of the vehicle or the ability to load or unload passengers with disabilities from the vehicle.
Corrective SummaryBlue bird will notify its customers and repair the buses free of charge. the recall began on may 5, 2006. owners may contact blue bird at 478-822-2242.
NotesBlue bird recall no. r06ks.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
07V556000BLUE BIRD BODY COMPANYfrom 07/16/2005 to 08/29/2006V (Vehicle)45112/20/2007MFRBLUE BIRD BODY COMPANY12/11/200712/11/2007571404
Defect SummaryCertain 2006 and 2007 my blue bird all american, conventional, and micro bird school buses manufactured from july 16, 2005 through august 29, 2006, equipped with model 900 series wheelchair lifts manufactured by the braun corporation. the threshold warning system may not activate as designed which fails to conform to federal motor vehicle safety standard no. 404, platform lift installations for motor vehicles.
Consequence SummaryShould the threshold warning system fail to operate, the lift user can fall from the vehicle and be seriously injured.
Corrective SummaryOwners will be notified by blue bird instructing them to contact braun for free repair. the recall january 16, 2008. owners can contact either blue bird at 478-822-2242 or braun product support at 1-800-946-7513.
NotesBlue bird recall no. r07ms.braun recall no. 06e-094.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
08V395000BLUE BIRD BODY COMPANYfrom 04/01/2005 to 12/31/2007V (Vehicle)250309/25/2008MFRBLUE BIRD BODY COMPANY08/12/200808/14/2008571403
Defect SummaryBlue bird is recalling 2,503 my 2006-2008 all american, conventional, and micro bird school and transit buses equipped with ricon platform style wheelchair lifts. these lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, platform lift systems for motor vehicles. the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. the pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. the lift could stow even though someone or something is still on the lift.
Consequence SummaryA lift occupant can be injured should the lift begin to stow unintentionally.
Corrective SummaryBlue bird is working with ricon to correct the wheelchair lifts (please see 07e097). the recall began on september 30, 2008. owners may contact ricon at 1-818-267-3000 or blue bird at 1-478-822-2242.
NotesBlue bird's recall no. r08nh.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
OTHER - SCHOOL BUS STOP ARM ASSEMBLY
05V251000BLUE BIRD BODY COMPANY V (Vehicle)312108/12/2005ODIBLUE BIRD BODY COMPANY05/20/200506/06/2005
Defect SummaryCertain blue bird 2002 through 2006 my all american, conventional, minibird, microbird, vision, and tc2000 school buses originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence SummaryShould the stop arm not perform properly, a child or pedestrian may be endangered by passing motorists should the motorist not stop at the correct location.
Corrective SummaryBlue bird will notify all its customers of this campaign. for those buses operated in or near any of the states listed above, blue bird is encouraging the bus owners to obtain the replacement switch. for those buses operated in the warmer states, blue bird will replace the switch upon owner request. for those customers who request the remedy, blue bird will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. the safety improvement campaign began on august 12, 2005. owners may contact blue bird at 478-822-2242.
NotesBlue bird campaign no. r05jw.this action is deemed a safety improvement campaign and is not being conducted under the safety act.customers can contact the national highway traffic safety administration
05V239000BLUE BIRD BODY COMPANY V (Vehicle)889408/12/2005ODIBLUE BIRD BODY COMPANY05/20/200505/26/2005
Defect SummaryCertain school buses originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence SummaryShould the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Corrective SummaryBlue bird will notify its customers and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. the recall began on august 12, 2005. owners may contact blue bird at 478-822-2242.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
SEATS
05V211000BLUE BIRD BODY COMPANYfrom 02/09/2005 to 02/09/2005V (Vehicle)805/04/2005MFRBLUE BIRD BODY COMPANY05/09/200505/09/2005571222
Defect SummaryCertain my 2006 blue bird all american and vision school buses manufactured between february 9 and april 15, 2005. seat spacing in front of the side emergency door flip up seat exceeds the maximum allowed spacing as required by federal motor vehicle safety standard no. 222, school bus passenger seating and crash protection.
Consequence Summary
Corrective SummaryAll the affected buses have been repaired by blue bird distributors. therefore, it will not be necessary for blue bird to mail out owner notification letters to customers.
Notes
09V328000BLUE BIRD BODY COMPANYfrom 01/30/2003 to 05/07/2009V (Vehicle)3709509/18/2009MFRBLUE BIRD BODY COMPANY08/13/200908/13/2009571222
Defect SummaryBlue bird is recalling certain model year 2004 through 2010 all american, vision, micro bird, and conventional school buses manufactured between january 30, 2003 and may 7, 2009. incorrect offset leg barrier pads or 2/3 seat back pads may have been installed. buses with incorrect pads installed fail to conform to the requirements of federal motor vehicle safety standard no. 222, school bus passenger seating and crash protection.
Consequence SummaryIn the event of a crash, there is an increased risk of injury to the seat occupant(s).
Corrective SummaryBlue bird will notify owners and the buses will be repaired free of charge. the safety recall began on september 18, 2009. owners may contact blue bird at 1-478-822-2242.
NotesBlue bird's recall campaign number is r09pm.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SEATS - BARRIERS
11V499000BLUE BIRD BODY COMPANYfrom 11/15/2005 to 05/03/2011V (Vehicle)5401/18/2012OVSCBLUE BIRD BODY COMPANY10/14/201110/14/2011571222
Defect SummaryBlue bird is recalling certain model year 2006 through 2012 all american, 2006 through 2011 vision, and 2006 conventional school buses manufactured between september 19, 2005, and may 3, 2011, equipped with 2-passenger seats installed forward of the 39 barrier. in the event of a crash, the barrier may make contact with the 2-passenger seat installed forward of the barrier. accordingly, these buses fail to conform with the requirements of federal motor vehicle safety standard no. 222, school bus passenger seating and crash protection.
Consequence SummaryThe seat occupants may be seriously injured in the event of a crash.
Corrective SummaryBlue bird will notify owners, and dealers will repair the buses free of charge. the safety recall began on january 18, 2012. owners may contact blue bird at 1-478-822-2242.
NotesBlue bird's recall campaign number is r11tq.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
STRUCTURE
05V190000BLUE BIRD BODY COMPANYfrom 12/06/2004 to 04/08/2005V (Vehicle)57505/26/2005MFRBLUE BIRD BODY COMPANY04/26/200505/02/2005571221
Defect SummaryCertain blue bird my 2006 all american front and rear engine school buses manufactured from december 6, 2004, through april 8, 2005. the interior side wall panels fail to conform to the joint strength requirements of federal motor vehicle safety standard no. 221, school bus body joint strength.
Consequence SummaryIn the event of a crash, the panels can separate exposing the passengers to serious injury.
Corrective SummaryBlue bird will notify its customers and repair the affected buses free of charge. the recall began may 26, 2005. owners may contact blue bird at 478-822-2242.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
STRUCTURE - BODY - ROOF AND PILLARS
08V229000BLUE BIRD BODY COMPANYfrom 03/06/2003 to 03/28/2008V (Vehicle)2346409/18/2008MFRBLUE BIRD BODY COMPANY05/20/200805/20/2008571221
Defect SummaryBlue bird is recalling 23,464 my 2005 through 2009 all american and vision school and transit model buses manufactured from january 22, 2004, and march 28, 2008, and my 2004 through 2007 all american school buses and conventional model school buses manufactured from march 6, 2003, through june 16, 2006. the rivet pattern may be incorrect in sections of the rear roof sheet joint that attaches to the rear roof cap. without the appropriate amount of roof rivets, the buses fail to conform with the requirements of federal motor vehicle safety standard no 221, joint strength.
Consequence SummaryIn the event of a crash, these panels may separate exposing the occupants to increased risk of injury.
Corrective SummaryBlue bird will notify owners and inspect and repair the buses by adding additional rivets. the recall began on september 18, 2008. owners may contact blue bird at 478-822-2242.
NotesBlue bird recall no. r08nc.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
VISIBILITY - GLASS, SIDE/REAR
07V292000BLUE BIRD BODY COMPANYfrom 01/14/2005 to 03/13/2007V (Vehicle)19204/07/2008MFRBLUE BIRD BODY COMPANY07/03/200707/06/2007571217
Defect SummaryCertain my 2006 through 2008 blue bird all american rear engine school and transit buses manufactured from january 14, 2005, through march 13, 2007, equipped with emergency push out windows. the subject buses were manufactured with incorrect number of emergency exits which does not comply with federal motor vehicle safety standard no. 217, bus emergency exits and window retention and release.
Consequence SummaryThe purpose of this standard is to minimize the likelihood of occupants being thrown from the bus and to provide a means of readily accessible emergency egress.
Corrective SummaryBlue bird will notify owners and install additional emergency exit windows on each side of the subject buses free of charge. the recall began on april 7, 2008. owners can contact blue bird at 478-822-2242.
NotesBlue bird recall no. r07lw.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
AIR BAGS - SIDE/WINDOW
SU-S060808/04/200610043211Blue bird: windows may rattle, have wind noise, water and dust can enter, not close or lock properly. top rail sagging downward at center of spectal passenger windows. *pe03/02/2012
ELECTRICAL SYSTEM
SB-S-06-KV07/19/200610043244Blue bird: see document search button for owner letter. on some model buses, door brake interlock system becomes unresponsive due to low pressure switch and not releasing pressure. *pe03/06/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM
SB-S070106/06/200710032764Blue bird bus: re-issue service update engine coolants. the cooling system on the buses be properly maintained and monitored to insure proper operation of your cooling system. *pe05/19/2010
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
SB-S-70-LJ03/01/200710043209Blue bird: see document search button for owner letter. information on excessive cycling of engine cooling fan and shutter and how to install thermo switches for cooling system and charge air system. *pe03/02/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
SB-S-70-LJ03/01/200710043209Blue bird: see document search button for owner letter. information on excessive cycling of engine cooling fan and shutter and how to install thermo switches for cooling system and charge air system. *pe03/02/2012
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-S070106/06/200710032764Blue bird bus: re-issue service update engine coolants. the cooling system on the buses be properly maintained and monitored to insure proper operation of your cooling system. *pe05/19/2010
SEATS
SB-S-07-LU06/28/200710043230Blue bird: see document search button for owner letter. on certain model buses, old brackets must be replaced, due to cracking and breaking from wall, with new designed brackets and fasteners. *pe03/05/2012
SU-S-070608/08/200710043190Blue bird: information is being provided regarding maintenance for vehicles equipped with aluminum seat floor tracks. *pe02/29/2012
SEATS - BARRIERS
SB-S-07-LU06/28/200710043230Blue bird: see document search button for owner letter. on certain model buses, old brackets must be replaced, due to cracking and breaking from wall, with new designed brackets and fasteners. *pe03/05/2012
SU-S-070608/08/200710043190Blue bird: information is being provided regarding maintenance for vehicles equipped with aluminum seat floor tracks. *pe02/29/2012
STRUCTURE - BODY - DOOR
SB-S-06-KV07/19/200610043244Blue bird: see document search button for owner letter. on some model buses, door brake interlock system becomes unresponsive due to low pressure switch and not releasing pressure. *pe03/06/2012
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
SB-S-06-KV07/19/200610043244Blue bird: see document search button for owner letter. on some model buses, door brake interlock system becomes unresponsive due to low pressure switch and not releasing pressure. *pe03/06/2012

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM - BATTERY - CABLES
PE05028BLUE BIRD BODY COMPANY05/25/200509/27/2005SCHOOL BUS STALLS05V382000
 This investigation was opened after odi received a complaint from a school bus fleet reporting that three separate buses had stalled unexpectedly while they were loaded with children.reportedly, each time the failure occurred the master battery shut-off switch was identified as being defective.odi opened this investigation to gather specific information and details into these allegations.as a result of odi
SERVICE BRAKES, AIR - SUPPLY
PE07050BLUE BIRD BODY COMPANY10/11/200702/01/2008AIR LINE DETACHING FROM DASH
 This investigation was opened after odi received notification from two fleets (totaling seven complaints) alleging the air lines connecting to the dash air gauge were leaking air and setting off the low pressure air buzzer. during the course of this investigation, odi interviewed the involved fleets, conducted field trips to examine similar buses, visited dealers and reviewed data furnished by blue bird in response to an information request.while bird bird was unable to determine a definitive cause for the reported failures, they believe the lownumber of complaints indicates an anomaly and the leaks may have been caused by the unintentional positioning of the hose during dash installation.blue bird theorizes that as the 1/4 dash gauge air line tubing was installed behind the dash, the tubing entering the push-in quick disconnect fittingmay have been positioned at an angle putting stress on the plastic movable part of the fitting. over time this stress may have caused the plastic part of the fitting to deteriorate,resulting in an air leak.based on the results of an air brake system test conducted by blue bird, complete disconnection of the

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR
03/07/2008262051
 Pin securing brake pedal to mount corroded and caused brakes to lock up. *tr
05/14/200828373
 Pin securing brake pedal corroded causing brakes to lock up. *tr