New Flyer D40lf 2001

Model D40lf made in 2001 by New Flyer got 1 consumer complain, 1 investigation there are 5 recalls as well as 2 service bulletins. Consumer complaints with reference to service brakes, air. . Technical service bulletines regarding electrical system, power train. The car had one investigation (electrical system). There were some recalls concerningengine and engine cooling, exterior lighting and steering.

Model 2001

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER
05V320000NEW FLYER INDUSTRIES LTD V (Vehicle)32112/19/2007ODINEW FLYER OF AMERICA, INC.07/08/200507/14/2005
Defect SummaryOn certain transit buses equipped with detroit diesel series 40 engines, the turbocharger can fail allowing lubricating oil to spill onto the engine.
Consequence SummaryThis can result in a fire in the engine compartment.
Corrective SummaryDealers will inspect and replace the turbocharger to prevent the possibility of an engine compartment fire. detroit diesel is conducting the owner notification and remedy for this campaign. owners may contact detroit diesel at 313-592-3708 or new flyer at 1-204-982-8400.
NotesCustomers may also contact the national highway traffic safety administration
EXTERIOR LIGHTING
07V068000NEW FLYER INDUSTRIES LTDfrom 01/01/1994 to 12/31/2003V (Vehicle)170703/17/2007MFRNEW FLYER INDUSTRIES LTD02/23/200702/27/2007571108
Defect SummaryCertain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 108, lamps reflective devices, and associated equipment. the flashing deceleration lamps were an optional item for some of these buses.
Consequence SummaryThe standard requires that the deceleration lamp is a solid light rather than a flashing light.
Corrective SummaryDealers will rewire the electrical system to remove the flashing function or install a new programmable logic controller (plc) which will make the lamps burn steady free of charge. the recall began on march 5, 2007. owners may contact new flyer at 204-934-4874.
NotesCustomers may contact the national highway traffic safety administration1s vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
STEERING - HYDRAULIC POWER ASSIST - HOSE, PIPING, AND CONNECTIONS
02V112000NEW FLYER OF AMERICA, INC. V (Vehicle)48007/01/2002ODINEW FLYER OF AMERICA, INC.05/22/200205/22/2002
Defect SummaryOn certain low floor buses, the power steering hose was incorrectly installed.
Consequence SummaryThe hose can leak, creating the risk of an engine fire.
Corrective SummaryDealers will replace the hose. owner notification began july 1, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact new flyer at 1-204-228-8984.
NotesCustomers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
STEERING - LINKAGES - TIE ROD ASSEMBLY
01V265000NEW FLYER OF AMERICA, INC.from 07/01/1998 to 07/31/2001V (Vehicle)155209/17/2001MFRNEW FLYER OF AMERICA, INC.08/22/200109/04/2001
Defect SummaryVehicle description: transit buses. the clamp nuts for the center link tie rods may have been inadequately tightened.
Consequence SummaryInadequately tightened clamp nuts could lead to the tie rods separating from the center link possibly resulting in a vehicle crash.
Corrective SummaryNew flyer will will inspect the tie rod end clamp lock nuts to ensure that the nuts are properly tightened. any damaged tie rods will be replaced. owner notification began september 17, 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact new flyer at 1-204-982-8181.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
VEHICLE SPEED CONTROL
02V004008NEW FLYER OF AMERICA, INC.from 05/01/2001 to 10/31/2001V (Vehicle)1107MFRNEW FLYER OF AMERICA, INC.05/16/200205/21/2002
Defect SummaryOn certain buses equipped with electronic throttle control/accelerator pedals supplied by williams controls industries, the weld attaching the clevis to the plate has insufficient penetration and could allow the clevis to separate from the plate.
Consequence SummaryIf the clevis separated from the plate while the vehicle was in use, the vehicle would return to idle, increasing the risk of a crash.
Corrective SummaryWilliams controls is handling the replacement of this pedal. owners who do not receive the free remedy within a reasonable time should contact williams control at 1-503-684-8600 or new flyer at 204-982-8181.
NotesAlso contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
ITS-408612/01/200910031204New flyer: install alternator support bracket. models include 40ft, 60ft, dsl, and elec low floor. no model years listed. *pe01/04/2010
POWER TRAIN - MANUAL TRANSMISSION
SMB-11109/16/201110041671New flyer: service manual regarding changes of installation on output yoke of allison transmission. *pe10/24/2011

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM
PE07053NEW FLYER INDUSTRIES LTD10/29/200702/22/2008INTERIOR FIRES08V053000
 The office of defects investigation opened this preliminary evaluationbased on a fleet report of 3 thermal events allegedlythe result of condensation from the air conditioner's evaporator drain hose shorting electrical connections and various electrical components. the investigation was opened to evaluate and determine the cause of these thermal events. a technical evaluationdetermined that the drain line for the rooftop evaporator unit contacted the ballast inverter for the fluorescent lighting panel and became abraded.the abrasion of the drain lineresulted in low pressure and low volumes of moisture being introduced into the lighting panel resulting in electrical shorts.new flyer decided to conduct a safety recall to correct the problem.the corrective action will be to install an elbow on the air conditioning drain line where it enters the bus interior.this elbow relocates the drain line to provide the needed clearance between the line and lighting components.this remedy resolves the issue under investigation and, therefore, this investigation is closed.

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR
07/10/2007
 Tl*the contact owns a 2001 new flyer low floor bus. the vehicle would not stop when the brake pedal was depressed. a mechanic stated that something in the air system is momentarily reducing the amount of air that is received through the hydraulic braking system. on one occasion, the failure caused the contact to crash into a tree. several occupants reported minor injuries. the driver stated that the abs warning indicator was illuminated on the instrument panel. the manufacturer did not assist. the vin and mileages were unknown.