New Flyer D40lf 2002

Model D40lf made in 2002 by New Flyer got 5 recalls as well as 2 service bulletins. Technical service bulletines regarding power train and suspension. There were some recalls concerningengine and engine cooling and exterior lighting.

Model 2002

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER
05V320000NEW FLYER INDUSTRIES LTD V (Vehicle)32112/19/2007ODINEW FLYER OF AMERICA, INC.07/08/200507/14/2005
Defect SummaryOn certain transit buses equipped with detroit diesel series 40 engines, the turbocharger can fail allowing lubricating oil to spill onto the engine.
Consequence SummaryThis can result in a fire in the engine compartment.
Corrective SummaryDealers will inspect and replace the turbocharger to prevent the possibility of an engine compartment fire. detroit diesel is conducting the owner notification and remedy for this campaign. owners may contact detroit diesel at 313-592-3708 or new flyer at 1-204-982-8400.
NotesCustomers may also contact the national highway traffic safety administration
EXTERIOR LIGHTING
07V068000NEW FLYER INDUSTRIES LTDfrom 01/01/1994 to 12/31/2003V (Vehicle)170703/17/2007MFRNEW FLYER INDUSTRIES LTD02/23/200702/27/2007571108
Defect SummaryCertain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 108, lamps reflective devices, and associated equipment. the flashing deceleration lamps were an optional item for some of these buses.
Consequence SummaryThe standard requires that the deceleration lamp is a solid light rather than a flashing light.
Corrective SummaryDealers will rewire the electrical system to remove the flashing function or install a new programmable logic controller (plc) which will make the lamps burn steady free of charge. the recall began on march 5, 2007. owners may contact new flyer at 204-934-4874.
NotesCustomers may contact the national highway traffic safety administration1s vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
INTERIOR LIGHTING
09V367000NEW FLYER INDUSTRIES LTDfrom 01/01/2003 to 04/30/2008V (Vehicle)141210/02/2009MFRNEW FLYER INDUSTRIES LTD09/24/200909/28/2009
Defect SummaryNew flyer is recalling certain model year 2002 through 2009 transit buses manufactured between may 2002 and september 2009 equipped with luminator horizon led side destination signs. the connector board can corrode due to an accumulation of moisture under the connector.
Consequence SummaryA short could occur, possibly causing smoke and fire.
Corrective SummaryNew flyer will notify owners and repair the buses free of charge. the safety recall began on october2, 2009. owners may contact new flyer customer services at 1-204-934-4876.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
POWER TRAIN - AUTOMATIC TRANSMISSION - COOLING UNIT AND LINES
04V076000NEW FLYER INDUSTRIES LTD V (Vehicle)7802/23/2004MFRNEW FLYER OF AMERICA, INC.02/17/200403/02/2004
Defect SummaryOn certain transit buses equipped with a voith transmission, the cooler line can rub on the auxiliary heater exhaust.
Consequence SummaryThis could cause a transmission fluid leak. if the fluid leaks onto the hot exhaust system it could result in a vehicle fire.
Corrective SummaryDealers will modify the transmission cooler hose assembly and add a fitting to promote additional clearance. owner notification began during february 2004. owners should contact new flyer at 1-204-982-8400.
NotesNew flyer recall no. its-2271.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
STEERING - HYDRAULIC POWER ASSIST - HOSE, PIPING, AND CONNECTIONS
02V112000NEW FLYER OF AMERICA, INC. V (Vehicle)48007/01/2002ODINEW FLYER OF AMERICA, INC.05/22/200205/22/2002
Defect SummaryOn certain low floor buses, the power steering hose was incorrectly installed.
Consequence SummaryThe hose can leak, creating the risk of an engine fire.
Corrective SummaryDealers will replace the hose. owner notification began july 1, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact new flyer at 1-204-228-8984.
NotesCustomers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN - MANUAL TRANSMISSION
SMB-11109/16/201110041671New flyer: service manual regarding changes of installation on output yoke of allison transmission. *pe10/24/2011
SUSPENSION - REAR
ITS-472512/01/201110042651New flyer: information concerning the relocation of the leveling valves in the rear. no model years listed. *pe01/04/2012