New Flyer D40lf 2003

Model D40lf made in 2003 by New Flyer got 5 recalls as well as 1 service bulletin. Technical service bulletines regarding power train. There were some recalls concerningengine and engine cooling and exterior lighting.

Model 2003

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING
05V100000NEW FLYER INDUSTRIES LTDfrom 11/01/2002 to 02/05/2005V (Vehicle)2803/15/2005ODINEW FLYER INDUSTRIES LTD03/16/200503/16/2005
Defect SummaryOn certain transit buses equipped with webasto heaters, the burner tubes are made of material that does not meet specifications and could fail prematurely.
Consequence SummaryShould the burner tube fail, the coolant heater could overheat, possibly resulting in a fire.
Corrective SummaryDealers will replace the suspected defective parts free of charge. the recall began on march 15, 2005. owners may contact new flyer at customer services at 204-934-4874.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
05V421000NEW FLYER INDUSTRIES LTD V (Vehicle)1112/19/2006ODINEW FLYER INDUSTRIES LTD09/22/200509/22/2005
Defect SummaryOn certain transit buses manufactured with detroit diesel series 50 engines, the electronic control module (ecm) will need to be reprogrammed to activate the exhaust temperature sensor.
Consequence SummaryIn the event of a turbocharger failure there is a possibility of an exhaust or engine compartment fire.
Corrective SummaryNew flyer is working with detroit diesel to reprogram the engines. owners may contact detroit diesel at 1-313-592-5791 or new flyer at 204-934-4876.
NotesCustomers may also contact the national highway traffic safety administration
EXTERIOR LIGHTING
07V068000NEW FLYER INDUSTRIES LTDfrom 01/01/1994 to 12/31/2003V (Vehicle)170703/17/2007MFRNEW FLYER INDUSTRIES LTD02/23/200702/27/2007571108
Defect SummaryCertain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 108, lamps reflective devices, and associated equipment. the flashing deceleration lamps were an optional item for some of these buses.
Consequence SummaryThe standard requires that the deceleration lamp is a solid light rather than a flashing light.
Corrective SummaryDealers will rewire the electrical system to remove the flashing function or install a new programmable logic controller (plc) which will make the lamps burn steady free of charge. the recall began on march 5, 2007. owners may contact new flyer at 204-934-4874.
NotesCustomers may contact the national highway traffic safety administration1s vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
INTERIOR LIGHTING
09V367000NEW FLYER INDUSTRIES LTDfrom 01/01/2003 to 04/30/2008V (Vehicle)141210/02/2009MFRNEW FLYER INDUSTRIES LTD09/24/200909/28/2009
Defect SummaryNew flyer is recalling certain model year 2002 through 2009 transit buses manufactured between may 2002 and september 2009 equipped with luminator horizon led side destination signs. the connector board can corrode due to an accumulation of moisture under the connector.
Consequence SummaryA short could occur, possibly causing smoke and fire.
Corrective SummaryNew flyer will notify owners and repair the buses free of charge. the safety recall began on october2, 2009. owners may contact new flyer customer services at 1-204-934-4876.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
POWER TRAIN - AUTOMATIC TRANSMISSION - COOLING UNIT AND LINES
04V076000NEW FLYER INDUSTRIES LTD V (Vehicle)7802/23/2004MFRNEW FLYER INDUSTRIES LTD02/17/200403/02/2004
Defect SummaryOn certain transit buses equipped with a voith transmission, the cooler line can rub on the auxiliary heater exhaust.
Consequence SummaryThis could cause a transmission fluid leak. if the fluid leaks onto the hot exhaust system it could result in a vehicle fire.
Corrective SummaryDealers will modify the transmission cooler hose assembly and add a fitting to promote additional clearance. owner notification began during february 2004. owners should contact new flyer at 1-204-982-8400.
NotesNew flyer recall no. its-2271.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN - MANUAL TRANSMISSION
SMB-11109/16/201110041671New flyer: service manual regarding changes of installation on output yoke of allison transmission. *pe10/24/2011